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Harley Riders USA Forums » Harley Davidson Motorcycle Models » Custom and Special Construction » Small KZ200 build


Custom and Special Construction All custom and special construction rides.



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Old 01-04-2011, 11:15 AM Top   #1 (permalink)
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Default Small KZ200 build

well about a year ago i got this KZ200 on a trade... it has just been sitting there... so my brother really needed a new project now that his chop and the goldwing are done... so i handed it off... and he and i have spent some time wrenching... it is only a 200 so it is not going to be a distance bike or anything, just going to build a 2 up brat to run back and forth to eachothers house, with knobbies of course
YES I KNOW IT IS BASICLY A SCOOTER... but he lives one mile from me and we hang out all the time... this will just make it so we can blast back and forth no problem without having to fire up a car or one of the bigger bikes!

before:

shot of the bike


figured i would post some of the progress
fame is done and wheels so far




for the powder Sean and i had a pound of this satin black that neither he or i liked, seemed to have a shadow in it, and on one or two parts it just did not do it for us, so the powder was just sitting. i figured i may as well just use it up or else we would have to throw it away... on a ton of parts it looks wicked!!!!
tank blasted
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Old 01-04-2011, 11:17 AM Top   #2 (permalink)
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Round 1

round 2

my brother liked the flat tracker bars so much that we used on seans build (goldwing) so i ordered him a set, blasted and coated those as well

man i tell ya, satin black is hard to photograph... got the base coat on the tank... i laid it in powder instead of paint so that we can decide to change the graphics and remove them without harming the base coat (powder is chemical resistant) but who knows satin powder can be picky wiht showing stains if i was to try and remove paint from it. so we will prob just airbrush the graphics and clal it a ball... also blasted about 23 parts for my harley while i was working in there... did not get time to lay powder though, new shop is awesome! just awesome... love all the room and all the new toys (tools)
I hope to get back in there Saturday and monday so i can have some updates on my harley as well as get the CB500 project rolling!
fresh out the oven on the cooling rack



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Old 01-04-2011, 11:18 AM Top   #3 (permalink)
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shocks assembled

gas cap done

and here is the tank after the 2 tone, cleared and all, pics are a bit wacked, i still have to blend the edges but i have to give the clear 72 hours before i can blend it in... looks good though the satin clear made a big dif to give it depth, also shadowed the skulls in a thinned out yellow. looks good. can not wait to clean up the edge of the tape marks!!!!
remasked

after the clear

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Old 01-04-2011, 11:43 AM Top   #4 (permalink)
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Nice going Joe,, no matter where it falls,, i dig ya work my man
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Old 01-04-2011, 11:44 AM Top   #5 (permalink)
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i got to build these small metrics... after you finished that dyna i gave up hope.. you achieved perfection! ha ha ha
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Old 01-04-2011, 11:47 AM Top   #6 (permalink)
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holy shit man,, your fckin Dyna rocks hard Bro
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Old 01-04-2011, 11:50 AM Top   #7 (permalink)
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got to bring up my A game now!
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Old 01-04-2011, 11:51 AM Top   #8 (permalink)
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yeah well,, when do we check it out with bars n all fitted up???

been waiting
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Old 01-04-2011, 11:52 AM Top   #9 (permalink)
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ill go update that now bud
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Old 01-04-2011, 11:54 AM Top   #10 (permalink)
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awesome
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Old 01-05-2011, 03:13 AM Top   #11 (permalink)
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Damn...that thing is gonna be crazy.
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Old 01-05-2011, 06:20 AM Top   #12 (permalink)
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well here she is DONE AND DONE! used a real camera to take the pics, turned off the flash to show the satin finish the tank has
edges are blended and tank is prepped and ready to go!
cap

some pics of the tank


and my fav pic!
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Old 01-05-2011, 06:25 AM Top   #13 (permalink)
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Man Joe that is a badass paint job....I love it man..........
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Old 01-05-2011, 06:32 AM Top   #14 (permalink)
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diggin it man.. cool pix also
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Old 01-07-2011, 10:00 PM Top   #15 (permalink)
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man... you and sk8 with your amazing picture threads

I love seein play by plays

can't way to see it all buttoned up

how did you go about makin the lettering yellow on the kawasaki logo?
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Old 01-08-2011, 07:08 AM Top   #16 (permalink)
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they actually took me a bit of time man. first i stripped them, then i polished the raised edges, then i actually painted it all with a brush... then waited for it to cure, took a strait edge (old plastic eye glass lense) and scraped the paint off the polished lips... came out great! i am going to use a flat clear on it still but my brother is thinking he wants me to just powder them completely black to match the tank... i am thinking i may do that however leave the polished lips... but we will see... what you think?
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Old 03-15-2011, 09:29 AM Top   #17 (permalink)
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wow way behind on this one!!!

alright! the end is in sight!
Got a call the seat is done... sucks they did it without calling or letting us know a price or asking how we want it finished... so that is prob up in the air!
but got the rest of the powder work done, motor in the frame and basicly assembled

motor done

motor in



beer bottle opener check
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Old 03-15-2011, 09:29 AM Top   #18 (permalink)
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exhaust wrapped and on




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Old 03-15-2011, 10:10 AM Top   #19 (permalink)
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looks cool man, is that really a bottle opener?
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Old 03-15-2011, 10:12 AM Top   #20 (permalink)
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of course! we are going to mod an ammo case to hold a 6 pack on ice as well for it... it is only a KZ200 small, and we will just be using it to go to and from my house to his or around the neighborhood to some of the parties our buddies throw... sucks when you do nto have a bottle opener and have to break the tops of bottles or lighters trying to get them open... now that will never be somethign we will ever face! ah haha
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Old 03-15-2011, 11:22 AM Top   #21 (permalink)
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thats bad ass bro, you should put a pat. on that that thing would fly off the shelves
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Old 03-15-2011, 12:29 PM Top   #22 (permalink)
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thats bad ass bro, you should put a pat. on that that thing would fly off the shelves
Not for nothin here, but bottle openers like that have been around since the 1800s..
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Old 03-15-2011, 12:49 PM Top   #23 (permalink)
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and so has Geezer
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Old 03-15-2011, 01:08 PM Top   #24 (permalink)
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and so has Geezer
and your point being....

Oh , never mind , I get it....wisdom of the ages....
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Old 03-15-2011, 02:25 PM Top   #25 (permalink)
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doh
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