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Harley Riders USA Forums » Harley Davidson Motorcycle Models » Custom and Special Construction » Fabrication details!! Home built or Small shop back alley diy. Not a for sale thread.


Custom and Special Construction All custom and special construction rides.



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Old 08-26-2009, 05:08 PM Top   #1 (permalink)
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Default Fabrication details!! Home built or Small shop back alley diy. Not a for sale thread.

So heres the deal. There has to be a few other chopper jockeys out there! I think we should have a thread to show case the stuff we make. I dont care if its just oil tank mounting tabs. Or if some one made some thing for their bagger. Lets see some home build and small shop details! Ive been posting up just about every thing Ive been up to on my for sale thread so Im gonna try to wait for some one else to kick off the pics. But I might not wait long! So lets see what you got! Details please.
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Old 08-26-2009, 05:20 PM Top   #2 (permalink)
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Awesome idea Tom! This outta be great...
I say f@ck em and ya start this baby off with a bang!
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Old 08-26-2009, 11:16 PM Top   #3 (permalink)
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Biggest problem is I got no detail shots of what I have done on my bike, and its in boxes. All I have is my commercial stuff. I want every body to feel comfortable to post their fab work regardless of skill! Sometimes it takes many to figure it out. If you welded a Fab Kevin dual caliper bracket onto your hard tail I would like to see it. If you made the bracket I really want to see it! Any home done detail no matter how small. And one and two man shops if the post isnt self promoting directly. What the hell. Lets see what people are really up to. Other than bolting up stuff! But forums also exist to learn and grow from. So if something looks unsafe dont be put out if some one points it out. Consider it and try to learn. No one here is in the forum to just flame and cut one down for no reason. Sk8 I think your up! Maybe Bosken? But who ever wants to bat next go for it!
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Old 08-26-2009, 11:33 PM Top   #4 (permalink)
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ok,, just finished this rear fender for a softail:

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Old 08-26-2009, 11:33 PM Top   #5 (permalink)
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yeah all fab work by me,, and paint by Col
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Old 08-26-2009, 11:36 PM Top   #6 (permalink)
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uhmm,, seat unit for Bobs

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Old 08-27-2009, 06:30 AM Top   #7 (permalink)
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Killer! You built that fender and the brackets? That seat almost looks like molded plastic? Looks great man!
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Old 08-27-2009, 06:46 AM Top   #8 (permalink)
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yup,, top is all steel, Bob seat is ally with glass work over.. The gay blade red paint is OEM HD Rocker paint so not my fault and perfectly laid down by Col

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Old 08-27-2009, 07:53 AM Top   #9 (permalink)
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You best hide that post from Colin
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Old 08-27-2009, 09:07 AM Top   #10 (permalink)
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nope,, i think he agrees with me that it aint a color we would choose ouselves
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Old 08-27-2009, 01:08 PM Top   #11 (permalink)
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Ok Ill play now! Wrapped these bars up today. Going to the powder coater tomorrow. They are skinny as hell but the hand/wrist position is more comfortable than you would think.

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Old 08-27-2009, 01:15 PM Top   #12 (permalink)
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oh man they are fckin sweet

its like mental short stacks,, ,, great work man,, awesome...

think i saw some like that in my place
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Old 08-27-2009, 01:59 PM Top   #13 (permalink)
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Home made Air filter cover DCC Style.



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Old 08-27-2009, 02:04 PM Top   #14 (permalink)
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Home made DCC Stock fender cut




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Old 08-27-2009, 02:26 PM Top   #15 (permalink)
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Its really funny you guys are all about the street bobs. Thats the only stock bike pic I have ever hung up! You two kick out some killer stuff. That fender looks tits with the limp dick tail light! Air cleaner cover is f-in perfect and Sk8's seat pan straight blows my mind! Killer attention to details on your bob btw! Rulers for sure man!
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Old 08-27-2009, 02:43 PM Top   #16 (permalink)
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Making z type bars man... Like in these pics they look off. But all the angles are dead nuts on. They drive you mad! The first set I made got em finished up and on the bike. Walked by the next day and they looked off. Swore they were but couldnt figure out how I f-ed up. Moved into a real garage instead of a drafty leaky leaning barn and now they look fine. Optical illusions are really a mind blower some times!
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Old 08-27-2009, 10:19 PM Top   #17 (permalink)
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LMAO good to know someone else is sufferin !! I spent two days straight measuring the rocker with verniers, laser levels, fck anything I could think of. The whole symetrical thing drives you f kin nuts, ya gettotally obsessed and never stop starin even when ya done it and got it sorted!!

I know the first thing I'll do when I fit the fender is step back and check it's still in line

and yeah, old Boskens work is neat as a pin

And one more thing.... I'm still in a leaky barn
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Old 08-27-2009, 11:31 PM Top   #18 (permalink)
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Thanx Pete, but your stuff has i higher quality. I like fast! I usually change stuff again and again and agian... it never ends.
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Old 08-27-2009, 11:33 PM Top   #19 (permalink)
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More DCC mod. Fabbed a tiny rear light with brake light from a turn sig





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Old 08-27-2009, 11:35 PM Top   #20 (permalink)
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Custom chopper hardcore seat:



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Old 08-28-2009, 07:47 AM Top   #21 (permalink)
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Man that tail light is tits! Got a tiny old turn signal off some jap bike that will be used some day... Wont look as ace as that though. And just for the record I moved from a leakey barn to a leakey shop just alittle less of a rust factory. lol.
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Old 08-28-2009, 07:37 PM Top   #22 (permalink)
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I dont want this thread to die. I know there has got to be a few more members out there with home done details to share! Lets see what you have no matter how small a detail. If its home fabricated lets see it! I dont care if its not quite the finish you were looking for lets see it! I know Sk8 and Bosken's stuff is tits! Im not even sure about seeing my stuff in the same thread with theirs. but Ill toss ya some more. Got alittle older stuff Ill throw in soon. Hell Sk8's runnin a high end shop and hes posting lets see what you guys have done! And I know some of you guys runnin baggers just cant leave well enough alone...
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Old 08-28-2009, 08:00 PM Top   #23 (permalink)
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Heres some detail of the plate/brake mount I made almost five years ago now. Rethinking the whole thing now. But it was simple and mean. That light was alot less cliche then... Yeah thats some of my low end for sure though.





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Old 08-28-2009, 10:32 PM Top   #24 (permalink)
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Great shots man,, just love seeing this stuff. The gear your postin is awesome man, tough to stay with you !

Gonna dig up more chit today, but this thread won't ever die, we'll keep it rolling. IMO it's the type of thread we've been missing here.

Don't want to put other folks off with the level you're hitting tho, so any parts you guys out there have fabbed up, don't matter how simple, post up
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Old 08-28-2009, 11:31 PM Top   #25 (permalink)
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Cool ride! More pix of it?
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Old 08-29-2009, 08:45 AM Top   #26 (permalink)
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Yeah man thats how the hussy looked a few years ago. Ill toss up some more pics in that thread.
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Old 09-24-2009, 08:03 AM Top   #27 (permalink)
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ok,, todays competed project was this here bolt on mini fender kit for Dynas / Street Bob..

also has a really slick matching 1/2 mini front fender

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Old 09-24-2009, 09:39 AM Top   #28 (permalink)
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That fender is tits for sure! Gonna sport it on your bob? Here are some bars Im finishing up today. Still need gussets to meet customer spec...

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Old 09-24-2009, 09:41 AM Top   #29 (permalink)
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fckin stroll on Buddy,, they are sweet as

nope the Bob kits are for regular folks,, i tend to need more pain outta my rides
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Old 09-24-2009, 09:50 AM Top   #30 (permalink)
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I dunno, do your customers really qualify as regular folks? You def got your own thing goin on. I dig the hell out of it!
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Old 09-24-2009, 09:55 AM Top   #31 (permalink)
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them bars are the shits tom!!
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Old 09-24-2009, 10:04 AM Top   #32 (permalink)
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SK8 isn't regular folk..............
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Old 09-24-2009, 10:42 AM Top   #33 (permalink)
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Bodei is carrying Jokers love child
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Old 09-24-2009, 10:43 AM Top   #34 (permalink)
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AGAIN!!??!?!?!?
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Old 09-24-2009, 10:44 AM Top   #35 (permalink)
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They came out well. But they are my take on someone elses design... Im pretty happy with these though! Also just completed today. They are what I had pictured for my other bars before I had the tubing bender.

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Old 09-24-2009, 10:49 AM Top   #36 (permalink)
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too fckin cool Tom...

i am thinkin here

mebe talk to you about supplyin bars

was planning on making our own,, but it would mean taking them elsewhere to get the TIG'd up anyway..

and i am stuffed with work on what i got...

by no means definite but what dya think?
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Old 09-24-2009, 10:53 AM Top   #37 (permalink)
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Yeah man. Shipping is always the killer with me doing much over seas... But theres no harm in talkin.
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Old 09-24-2009, 10:57 AM Top   #38 (permalink)
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ok heres a plan,, next dealer build we get i'll go with you on the bars to a design i got figured..

then we can see how the costings/shipping works and take it from there..

could also get some bars and stick them in the dealers i do builds for and see how that flys..
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Old 09-24-2009, 11:08 AM Top   #39 (permalink)
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Yeah and if you have a standard bar that you would want bulk. I can try to get a rough estimate for shipping bulk. After I build a set to weigh. I would think it would work out to be cheaper. Let me know what ever you want to do and we will work it out man.
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Old 09-24-2009, 11:10 AM Top   #40 (permalink)
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cool,, will be in touch man
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