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Harley Riders USA Forums » Harley Davidson Motorcycle Models » Sportster » Handlebars, construction thereof...


Sportster 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster and Nightster.

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Old 02-13-2010, 03:52 PM Top   #1 (permalink)
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Default Handlebars, construction thereof...
let's talk about bars, shall we?

My Sporty has drag bars that kick back about 2 inches on each end. They are chromed steel as you would expect.

I'm considering making my own bars out of 1" aluminum tubing. Anyone have any experience with this or ideas? I'd like them to come back another inch or so.

Thanks in advance,

Jim
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Old 02-13-2010, 11:21 PM Top   #2 (permalink)
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You need a thick walled, high quality ally bar & an engineering firm near you that can help
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Old 02-14-2010, 01:15 AM Top   #3 (permalink)
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Think you should consider buy some bars from Renthal.
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Old 02-14-2010, 08:53 AM Top   #4 (permalink)
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yup

work out a lot cheaper also
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Old 02-14-2010, 04:29 PM Top   #5 (permalink)
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but, but, but,

I was thinking schedule 80 aluminum, thick wall, and fitting them to ME instead of doing what someone ELSE thinks I should have.

You know?

Jim
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Old 02-21-2010, 02:04 PM Top   #6 (permalink)
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yup,, ya know i agree,, its a cool idea and go for it,, the bars you think up and find cool to ride with could well be bars that a lot of other people would dig...

you gotta do it,, and good luck, post pix
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Old 02-21-2010, 02:41 PM Top   #7 (permalink)
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Yep, that's what I thought.

I didn't get the comment about an engineering firm though.

I've decided to go with 32" long, 5" pull back, drag style of course, drilled for the wires AND...

I'll melt lead into a piece of water pipe and secure that into each end of the bars to dampen vibration.

Jim
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Old 02-26-2010, 09:09 PM Top   #8 (permalink)
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why aluminum? :-S
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Old 02-27-2010, 12:12 PM Top   #9 (permalink)
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and engineering firm to put the bends in
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Old 03-08-2010, 07:58 AM Top   #10 (permalink)
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oh THAT. We did it ourselves with a tubing bender and the proper dies. Unfortunately we didn't get the bends done without the tubing cracking.

SO, we 'sperimented with annealing the aluminum before bending. Worked peachy.

SO, now we will try annealing a good piece and starting over.

Why aluminum? Why not he said ! Light, fancy when polished, you know, different. I'll be interested to see if the aluminum holds up. If not, I have some 1" stainless tubing that will become the next set of bars.

never, ever, give up.

Jim
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Old 03-08-2010, 10:55 AM Top   #11 (permalink)
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yeah ya gotta love ally,, and you could go for anodised bars,, that would be cool.. nice one on sorting out the bends...
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Old 03-08-2010, 07:16 PM Top   #12 (permalink)
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I think making drag bars out of a nice broom handle would look different too, polish them up and hit the road. I think I will use my ex-wife's broom she flies around on, yeah that would be cool.

OKay I gotta get, I have a turd ambush to make.
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Old 03-08-2010, 07:53 PM Top   #13 (permalink)
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I think making drag bars out of a nice broom handle would look different too, polish them up and hit the road.
prolly be just as tough as aluminum too
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Old 03-12-2010, 05:23 AM Top   #14 (permalink)
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Ok, ok, jeesh. A guy can't have ANY fun around here.

I just got a piece of 1" 3140 that I'll be using instead of the broomstick.

So there.

Jim
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Old 03-12-2010, 09:14 AM Top   #15 (permalink)
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Ok, ok, jeesh. A guy can't have ANY fun around here.

I just got a piece of 1" 3140 that I'll be using instead of the broomstick.

So there.

Jim
Glass, a heavy gauge glass like them fancy dildos are made of (Pete told me about them). Glass bars, that would be different.
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Old 03-12-2010, 09:21 AM Top   #16 (permalink)
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Lucite and stainless
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Old 03-12-2010, 10:34 AM Top   #17 (permalink)
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Oh fine, now you've done it.

Dildo bars. What a great idea. My g/f would REALLY enjoy riding then.

snicker.
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Old 03-12-2010, 07:34 PM Top   #18 (permalink)
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Oh fine, now you've done it.

Dildo bars. What a great idea. My g/f would REALLY enjoy riding then.

snicker.
With bars like that you can afford to have two girlfriends.
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Old 03-12-2010, 08:08 PM Top   #19 (permalink)
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With bars like that you can afford to have two girlfriends.
naw naw naw

thatd be 3 riv... dont forget your own package
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Old 03-13-2010, 12:33 PM Top   #20 (permalink)
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id just like to say that i havent been anywhere near this thread
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Old 03-13-2010, 01:53 PM Top   #21 (permalink)
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id just like to say that i havent been anywhere near this thread
Your pirate spirit was though....good job Pete ya ruined another one ya wanker.
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Old 03-13-2010, 01:57 PM Top   #22 (permalink)
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i am just a guy...

lost and a little afraid
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Old 03-13-2010, 02:09 PM Top   #23 (permalink)
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i am just a guy...

lost and a little afraid
LMAO!
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Old 03-14-2010, 12:15 PM Top   #24 (permalink)
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Now I'm checking into acrylic tubing.

I wonder if 1/4 wall is thick enough. I think black might look good, maybe yeller.
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Old 03-14-2010, 12:52 PM Top   #25 (permalink)
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with acrylic, .001mm wall thickness is ample
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Old 03-14-2010, 02:57 PM Top   #26 (permalink)
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How you figure 8? .001mm converts to pretty thin.
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Old 03-14-2010, 03:02 PM Top   #27 (permalink)
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LMAO

yeah its damn thin....
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Old 03-14-2010, 08:22 PM Top   #28 (permalink)
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*much PUN intended*
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Old 03-15-2010, 04:27 AM Top   #29 (permalink)
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I FINALLY figured out what to use.

I cut the metal caps off each end of a flourescent light tube and it fits just fine.

Yep.
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Old 03-15-2010, 09:53 AM Top   #30 (permalink)
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awesome,, youre a freakin genius

pix , dude, we need pix !
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