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Harley Riders USA Forums » Harley Davidson Wrenching Info, Tech Tips, and DIY Forums » Frame, Chassis, Tires, and Wheels » Dyna Street Bob new seat construction from scratch


Frame, Chassis, Tires, and Wheels Alignment, Suspension, Brakes, Tires, Wheels, Front End, Controls, and everything related



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Old 04-20-2009, 08:00 AM Top   #1 (permalink)
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Default Dyna Street Bob new seat construction from scratch
this is the start of the new seat,, a mock up of the foam, to scale and sat on my LePera..

looks awefull, right ?? well remember this day,, coz its gonna be awesome

styled on my mini turns for some reason,, pic of them underneath...

(now, Riv! let the shreddin begin)



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Old 04-20-2009, 01:35 PM Top   #2 (permalink)
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Well I do kind of covet those shocks you got there. Why bother with turn signals? Just use your arms.
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Old 04-20-2009, 01:40 PM Top   #3 (permalink)
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well you got to have them over here if they were originally fitted to the bike and they are also linked to the alarm and diagnostics

so the ones i got a so fckin small most people dont notice them, even after they have been staring at the bike for 10minutes
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Old 04-20-2009, 01:53 PM Top   #4 (permalink)
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so on the basis of current progress, the seat will be shipping some time for the start of 2010 season?

Don't you think you have gone a little over board with the padding? Hope you know the number for a really good arse doctor.
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Old 04-25-2009, 11:36 AM Top   #5 (permalink)
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ok,, so i got the shape and size i want figured out, next i removed the seat and battery box/electrical caddy bolts & covered the area with some cling film to protect it from the ally mesh i used to form the general seat pan shape. Basically you just push, beat, pound on the mesh until its fitting nicely to the area. See first two pix:





i poked out the holes where the bolts go and i will keep these open as i got through the fiberglass process.

Next i made the "fender" portion of the seat unit and wired it into place. Then with it all stable i laid the pan on the bike and made sure all angles, lines, curves etc worked. See next pix:





OK,, so i got the finished shape of the seat pan including the tail,, next step is to cut thin strips of glass mat to use as fillets, to strengthen specific areas on the seat unit. If i went straight in and tried to lay a full sheet of glass on i could damage the fairly fragile shape,, so its best to start small, get some strength into the unit and then hit it:



OK,, so thats it for now,, going to carry on with it tomorrow and for those not completely bored yet will post up the next steps
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Old 04-25-2009, 11:43 AM Top   #6 (permalink)
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Looking good SK8, I did all my racing fairings, have done a lot of fiberglass work. Do yourself a favor, wear some rubber gloves, you'll be itchy as hell, and anyone you touch in your house will be as well, regardless of how many times you wash your hands....
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Old 04-25-2009, 11:47 AM Top   #7 (permalink)
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good point Pepe,, i too have learnt the hard way with glassed fingers

folks always wear gloves:
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Old 04-25-2009, 11:54 AM Top   #8 (permalink)
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I use to get cocky with it, and then I would be itchy for days. Make sure you get all the bubbles out before it sets. The best way to apply the mix, is with a paint brush, and then just poke/tamp it with the same brush, in between every layer, tho you may already know that.
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Old 04-25-2009, 12:00 PM Top   #9 (permalink)
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yup,, love working with the stuff,, really love the smell

have made a lot of things,, like you, for race bikes etc and more polished work on surf boards..

great fun
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Old 04-25-2009, 01:17 PM Top   #10 (permalink)
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Nice progress, careful with those scissors, they are sometimes sharp.
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Old 04-25-2009, 01:18 PM Top   #11 (permalink)
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hell i dont care,, i even run with them sometimes
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Old 04-25-2009, 06:38 PM Top   #12 (permalink)
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Looking good Pete !

I did all the feather tearing of the glass we put on my sundeck without gloves.
Trust me, I know all about being itchy !
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Old 04-26-2009, 11:11 AM Top   #13 (permalink)
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ok,, here the basic seat pan is now rigid, although there is a lot more glass to lay down. I got a strip of ally and bent it around the cut shape of foam i want to use. The next step is to cut a groove for the ally to sit in before i get into some more glassing, from the edges up to the ally, thus creating a recess for the seat to sit into..
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Old 04-27-2009, 07:26 AM Top   #14 (permalink)
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Well, either thats gona be one tiny seat, or you borrowed them scissors from the jolly green giant!
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Old 04-27-2009, 07:29 AM Top   #15 (permalink)
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seats so damn small i had to change the shape of the foam to try to grab an extra couple of mm

tried it last night and it just about works,, would be fine for a guy with no ass
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Old 04-27-2009, 07:35 AM Top   #16 (permalink)
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Yeah , well if you decide to sell, I'll see if anyone
from my support group is interested .
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Old 04-27-2009, 07:39 AM Top   #17 (permalink)
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i dont see any call for my seats from the:

Bear Attack Support Truss Against Rectal Discrimination Society !
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Old 04-27-2009, 09:50 AM Top   #18 (permalink)
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hey Ben,, just outta interest, are you the founding member of B.A.S.T.A.R.D.S
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Old 04-27-2009, 10:07 AM Top   #19 (permalink)
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Na, Some little dude from the French colony of Alaska got it going !
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Old 04-30-2009, 09:32 PM Top   #20 (permalink)
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Nice work sk8,,question though..What are you gonna do around the lower dash area where the front of the seat used to fit?....
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Old 04-30-2009, 10:02 PM Top   #21 (permalink)
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He needs one

Seats lookin good Pete. It is very small.

Whats this about the Powder coating biz....Serious ?
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Old 04-30-2009, 10:38 PM Top   #22 (permalink)
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thats a very very good question 1bcmc

also how do i finish the rear kick on the seat..

and do i run a back light in the seat or side mount....

put it this way i am spending a lot of time just staring at the seat unit and the bike


and yeah Mike,, i got a powder coating business now
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Old 04-30-2009, 11:37 PM Top   #23 (permalink)
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A light in the back of the seat would be sweet, cant wait to see the finished product
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Old 05-03-2009, 07:05 AM Top   #24 (permalink)
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ok so from last time,, the ally edging is glassed in with tissue and then P40 is layered down around the edge to build up the shape and leave the recess for the seat pad..

then i wired in little mesh fillets to the kick tail, to give it more depth etc and once secure, flipped it over and "tacked" the mesh in place from the underside..

then working on the top again, i covered the kick tail and blended the glass into the main seat..

so it may look like an amorphous blob right now,, but its gonna get a full days shaping with a mouse sander tomorrow, will post an update then...

the only worry i have is the fckin thing is small ,, very small,, not sure i am gonna fit onto it,, think the bike will look good, because its so minimal,, but dunno about 600 mile days with it










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Old 05-03-2009, 09:46 PM Top   #25 (permalink)
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Ya know sk8, a tailight molded into the back of that seat would look sooo sweeet
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Old 05-03-2009, 10:35 PM Top   #26 (permalink)
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funny youshould say that

I've been figuring out how to chop the CSC in half and mount it in the tail...

I think I got a plan, will offer it up once I've shaped the unit today
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Old 05-04-2009, 06:41 AM Top   #27 (permalink)
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ok,, three hours with power tools and i got the basic form sorted,, still a long long way to go,, but now ya get a better idea.. and yeah Bosken its still pink



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Old 05-04-2009, 09:18 AM Top   #28 (permalink)
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Looks awesome....biult in tailligt? Say yes.. Or else in version 2.0
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Old 05-04-2009, 09:23 AM Top   #29 (permalink)
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yeah my CSC rear is going to get cleaved majorly and then fitted into the kick tail...
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Old 05-04-2009, 11:56 AM Top   #30 (permalink)
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Nice, Cant wait to see it....Gonna fill the holes in the rr fender? or ?
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