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Harley Riders USA Forums » Harley Davidson Motorcycle Models » Custom and Special Construction » Fabrication details!! Home built or Small shop back alley diy. Not a for sale thread.


Custom and Special Construction All custom and special construction rides.

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Old 01-17-2010, 09:57 AM Top   #61 (permalink)
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Ok....you guys are building some cool sh!t! That is the stuff I need to see to get motivated!!!!
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Old 01-17-2010, 01:50 PM Top   #62 (permalink)
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its what lifes all about IMO

post up when you hit those bars
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Old 02-04-2010, 07:09 AM Top   #63 (permalink)
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I spent yesterday waiting for parts delivery. So I started faux splitting my mismatched set of Ironhead rockerboxes!







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Old 02-05-2010, 09:13 AM Top   #64 (permalink)
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Got the bulk of the work done now! Not all but most. Heres an update!











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Old 02-05-2010, 09:15 AM Top   #65 (permalink)
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classic,, nice one,, really diggin it,,,
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Old 02-05-2010, 09:32 AM Top   #66 (permalink)
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Thanks man if kinda feels like a rite of passage for some reason... Nothing new but new for me. And one of those touches that always blew my mind!
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Old 02-08-2010, 03:52 PM Top   #67 (permalink)
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My scary ass trans sprocket mod! I still need to get some sort of abrasive to chamfer the holes. And I'm really thinking about sending it out to have it shot peened. And compulsivly checking it every week when I nut and bolt the bike. Probally 10hrs or so invested. But here it is.

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Old 02-08-2010, 11:31 PM Top   #68 (permalink)
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Nice & IMO it's easy gonna be fine. Is 21 stock ?
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Old 02-09-2010, 07:25 AM Top   #69 (permalink)
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Yeah it will be fine. I dont know why I started feeling uncomfortable about it. According to the manual my xlch came with a 19 and the xl-xlh came with a 20. 73 and later had 21's. I may end up with a number of sprockets and chains to suit at some point. The 19 would turn it into a real dirt bike since the 70-71 xlch trans gears are so damn low. But a 22 or 23 would be better for the highway... I was shocked to find the 21.
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Old 03-04-2010, 01:47 PM Top   #70 (permalink)
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can i buy a set of these? man i love them!!!
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Old 04-01-2010, 10:23 AM Top   #71 (permalink)
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Heres a tank I just modded for a customer.







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Old 04-01-2010, 10:29 AM Top   #72 (permalink)
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yeah thats fckin sweet and exactly right
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Old 04-01-2010, 10:30 AM Top   #73 (permalink)
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Oh yeah and note the difference between the Flyrite sight glass bungs and the flush mount Deep Six Cycle bungs I made for my tank on page 2...
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Old 04-01-2010, 10:45 AM Top   #74 (permalink)
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thats some seriously good chit Bud... its really where i want to go..
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Old 04-01-2010, 11:17 AM Top   #75 (permalink)
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Thanks man! I think its funny you say that because you seem to have your nitch and do it very well! I love your personal street bob!
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Old 04-01-2010, 11:20 AM Top   #76 (permalink)
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nice work man! i have to get into my tank on my bobber soon, may have to steal that fill reloation idea!
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Old 04-01-2010, 11:25 AM Top   #77 (permalink)
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Its not stealing man its public domain now! Been around since the era of the first frisco tanks! Makes alot of sense. I still have to relocate the filler on my personal tank. You get a bunch more fuel from the petcock and filler mod! But the petcock mod makes it so the reserve is useless hence the sight glass phenomenon...
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Old 04-01-2010, 11:27 AM Top   #78 (permalink)
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well hell, come tank time i may just send you the tank! got to build 2 more bikes in the next few months then late in the summer ill get it your way. you widen the tunnel too? or should i do that
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Old 04-01-2010, 11:38 AM Top   #79 (permalink)
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well hell, come tank time i may just send you the tank! got to build 2 more bikes in the next few months then late in the summer ill get it your way. you widen the tunnel too? or should i do that
I can just let me know what you need...
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Old 04-01-2010, 11:42 AM Top   #80 (permalink)
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sounds great... ill hit you up late this summer then. do the bars and tank at the same time, save bit on shipping it back my that way... thanks man look forward to working with you... this is the project bike... granted work in progress to say the least, still need to fab up the leafspring rear suspension, and get that 21 on front and the 16 hd wheel on back. but gives you an idea. found this tank in my dads attic and played with some powder work on it... when you get it ill have it stripped to bare metal

tank on the back bone


somewhat how i want it to be when done
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Old 04-01-2010, 11:55 AM Top   #81 (permalink)
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Thanks man! I think its funny you say that because you seem to have your nitch and do it very well! I love your personal street bob!
yeah mines gonna go a bit more radical and then a lot more after the next magazine thing..

Frisco has always been my thing,, they just want their bikes to roll right and handle,, so i dig that 100%

gonna gradually get into fabbin tanks etc as soon as we got the income from the fenders etc rollin..

thats my plan
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Old 04-01-2010, 12:25 PM Top   #82 (permalink)
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sounds great... ill hit you up late this summer then. do the bars and tank at the same time, save bit on shipping it back my that way... thanks man look forward to working with you... this is the project bike... granted work in progress to say the least, still need to fab up the leafspring rear suspension, and get that 21 on front and the 16 hd wheel on back. but gives you an idea. found this tank in my dads attic and played with some powder work on it... when you get it ill have it stripped to bare metal

tank on the back bone


somewhat how i want it to be when done

That is going to kick a@s! I dig it man! We will have to talk mounts and such but its all do able... Under tank hidden back bone mounts or what ever you have in mind.
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Old 04-01-2010, 12:27 PM Top   #83 (permalink)
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sounds great man! sounds great! ya should be a cool project, going to be our ghetto bar hopper shop bike, just something we can burn tires on and have fun
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Old 04-01-2010, 12:29 PM Top   #84 (permalink)
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yeah mines gonna go a bit more radical and then a lot more after the next magazine thing..

Frisco has always been my thing,, they just want their bikes to roll right and handle,, so i dig that 100%

gonna gradually get into fabbin tanks etc as soon as we got the income from the fenders etc rollin..

thats my plan
More radical? Man its pretty out there and looks clean as hell now! But Im sure you will be able to pull off what ever you have in mind! I really gotta play with some tanks soon. I got some stuff in mind! We will see what comes of it when I get going. I know what you mean about rolling dough from one thing to the next. Nothing seems to roll just trickle... But things are picking up some now.
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Old 04-01-2010, 12:31 PM Top   #85 (permalink)
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sounds great man! sounds great! ya should be a cool project, going to be our ghetto bar hopper shop bike, just something we can burn tires on and have fun
I have the start of one of those my self. Just a shop beater/ daily weapon... Shes named The Red Headed Strange Child. But its still in infancy... So no pics yet!
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Old 04-01-2010, 12:36 PM Top   #86 (permalink)
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yeah snap,, i'm lookin to pick up an ol sporty or whatnot,, something to get me to work and to hack about on
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Old 04-01-2010, 12:37 PM Top   #87 (permalink)
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Well i see more and more people out this way going to the older metrics, so i wanted to jump that crowd, plus man and school CB you can do so much to cause they weigh NOTHING!
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